Glass Lined AE Reactors

AE REACTORS: Flange-Type Glass-Lined Reactors

AE Reactors, also known as Flange-Type Glass-Lined Reactors, are specially designed for various chemical and industrial processes. These reactors feature flanges at the top of the vessel, facilitating ease of maintenance and versatility. The flanged design allows for easy access to the interior, making tasks such as cleaning, inspection, and repairs more efficient. Additionally, the top flanges enable the integration of accessories and modifications to suit specific process requirements, making these reactors highly versatile.

Manufacturing Excellence

Our reactors are designed and constructed per ASME Section VIII, with equipment dimensions as per DIN 28136. All fabrication is tested according to ASME Section IX, and glass lining is tested per ISO/DIN 28136. We ensure that our materials and consumables adhere to ASME Section II standards. Our facilities are accredited with ISO 9001, 14000, and 45000 certifications and approved with ASME U & R stamps.

Technical Specification

Construction Material: Stainless Steel or Carbon Steel
Pressure Range: Vacuum to 10 Bar(g) / 145 psi(g)
Capacity Range: 30 Lit to 40,000 Lit
Design Standards: DIN 26136 in AE Designs
Manufacturing Standards: ASME Section VIII Div.-I Latest Edition, ANSI-B 16.5 #150
Compliance Options: PED, ATEX, and CE
Additional Features:
- Heating/Cooling Jacket
- Various Agitator Types: Anchor, Propeller, SMBT, Bend Leaf Agitator
- Flame-proof Motor IE3
- In-house Mechanical Seal (Single or Double)

Dimensions

Notes:

All Dimensions are in "mm", unless otherwise specified
Without prior norice, Specifications are subject to change for continual improvment.
H6 is the minimum distance required from lug level, to remove the agitator.
Cusom built capacities can also be manufactured on customer request.

Geometrical Data

Capacity Ltrs.	Main Dimensions									Total Volume (Liters)	Jacket Volume (Liters)	Heat Transfer Area (m²)	Motor Capacity (H.P.)	Total Weight (Kg)
Capacity Ltrs.	Vessel OD d1	Jacket OD d2	d3	d4	PCD	H1	H2	H3	H5	Total Volume (Liters)	Jacket Volume (Liters)	Heat Transfer Area (m²)	Motor Capacity (H.P.)	Total Weight (Kg)
63	508	600	420	300	752	1581	228	400	486	88	24	0.5	1.5	632
100	508	600	420	300	752	1661	368	600	486	124	37	0.8	1.5	799
160	600	700	500	360	852	1752	428	700	486	205	56	1.2	1.5	972
250	700	800	600	420	952	2000	507	800	486	320	78	1.6	1.5	1228
500	1000	1100	880	600	1356	2133	543	843	530	735	138	2.6	3	2343
630	1000	1100	880	600	1356	2133	703	1003	530	846	160	3	3	2587
1000	1200	1300	1060	720	1568	2273	806	1200	530	1494	200	4.5	3	3998
1600	1400	1500	1250	840	1780	2481	1017	1398	530	2344	275	6.3	5	5729
2000	1400	1500	1250	840	1780	2481	1217	1598	530	2620	322	7.2	5	6269
2500	1600	1700	1440	960	1980	2559	1204	1603	530	3482	376	8.3	7.5	8376
3000	1600	1700	1440	960	1980	2559	1354	1753	530	3772	407	9	7.5	8376
4000	1800	1900	1630	1100	2210	2960	1470	2000	530	5407	495	11.8	10	11933
5000	2000	2100	1810	1100	2414	3041	1458	2001	575	6680	561	13	10	13997
6300	2000	2100	1810	1100	2414	3210	2038	2501	575	8230	685	16.2	12.5	16666
8000	2200	2300	1972	1100	2614	3250	2125	2594	575	10608	766	18.88	15	21425
10000	2400	2500	2150	1350	2868	3831	2171	2730	575	11980	881	21.4	15	24900
12500	2400	2500	2150	1350	2868	3995	2771	3330	575	15942	1056	26	20	31342

Nozzle Orientation

Capacity (Litres)	Vessel & Cover Nozzles										Jacket Nozzles(Qty.)
Capacity (Litres)	N1	L	B	K	N2	N3	N4	N5	N6	N7	N8	N9	N10	N11	N12	N14 a,b,c	N15	N18	N19
63	100	40	65	80	40	-	80	-	80	-	50	-	40	40	40	40	40	1/2"	1/2"
100	100	40	65	80	40	-	80	-	80	-	50	-	40	40	40	40	40	1/2"	1/2"
160	100	40	65	80	50	-	80	-	80	-	50	-	40	40	40	40	40	1/2"	1/2"
250	150	50	80	80	50	-	80	-	80	-	80	-	50	40	40	40	40	1/2"	1/2"
500	300x400	100	125	100	100	-	100	-	150	-	100	-	100	50	50	50	50	1/2"	1/2"
630	300x400	100	125	100	100	-	100	-	150	-	100	-	100	50	50	50	50	1/2"	1/2"
1000	350x450	100	125	100	100	-	-	200	100	200	-	100	100	50	50	50	50	1/2"	1/2"
1600	350x450	100	150	100	100	100	-	200	100	200	-	100	100	50	50	50	50	1/2"	1/2"
2000	350x450	100	150	200	200	100	-	200	100	200	-	100	50	50	50	50	50	1/2"	1/2"
2500	350x450	100	150	100	100	100	-	200	100	200	-	100	100	50	50	50	50	1/2"	1/2"
3000	350x450	100	150	100	100	100	-	200	100	200	-	100	100	50	50	50	50	1/2"	1/2"
4000	500	100	200	100	150	150	-	250	150	250	-	150	150	50	50	50	50	1/2"	1/2"
5000	500	100	200	150	150	150	-	250	150	250	-	150	150	50	80	50(2)	80	1/2"	1/2"
6300	500	100	200	150	150	150	-	250	150	250	-	150	150	50	80	50(2)	80	1/2"	1/2"
8000	500	100	200	150	150	150	150	300	150		300	150	150	150	50	80	50(2)	1/2"	1/2"
10000	500	100	250	150	200	200	250	300	200	300	200	250	200	50	80	50(3)	80	1/2"	1/2"
12500	500	100	250	150	200	200	250	300	200	300	200	250	200	50	80	50(3)	80	1/2"	1/2"

Supply Options

Materials: Stainless Steel, Carbon Steel

Pressure Vessels: Flange-type construction with easy access top

Glass Lined Reactors: Available in Dark Blue, Light Blue, White, and Green

Customisation: Tailored solutions to meet specific industry needs and compliance requirements

Benefits

Ease of Maintenance: The flanged top allows for easy access to the interior for cleaning, inspection, and repairs.

Versatility: Can accommodate various types of agitators and processes, including mixing, reactions, distillation, and more.

High Chemical Corrosion Resistance: Ensures long equipment life.

Multi-purpose Equipment: Ideal for modern plants with changing process and batch requirements.

Customisable Glass Colors: Available in Dark Blue, Light Blue (for Pharma), White, and Green to meet specific process needs.

Application

Chemical Industry: For mixing under pressure and temperature with gases (e.g., hydrogenation, chlorination) and catalysts.
Pharmaceutical Industry: Ideal for processes requiring high purity and non-contamination standards.
Nuclear Industry: Suitable for high-precision and safe handling of sensitive materials.
Fertiliser and Food Industry: Ensures safety and quality in production processes.